Manas Injection Moulding

Manas Injection Moulding is an established injection moulding company based in Devon, and has customers from all over the UK as well as the South West and Devon.

We have 4 Haitian Mars machines and 3 well maintained Arburgs that allow us to manufacture plastic components up to 295 grams in weight. Our machines have a clamping tonnage of between 25 - 160 tonnes.

We have over 80 years of experience within the plastics industry, and you will find us helpful and easy to work with. We have a wealth of information and contacts that will help to achieve your expectations.

We also try to help our customers understand the process using layman terminology. We want you to understand the process.

MACHINES

YEARS OF EXPERIENCE

MAX CLAMPING FORCE

MAX SHOT WEIGHT

Injection Moulding Specialists

Please click on one of the drop-down items below to learn more about Manas Injection Moulding.
Welcome To Manas Injection Moulding

Manas Injection Moulding is an established injection moulding company based in Devon, and has customers from all over the UK as well as the South West. We have 4 Haitian Mars machines and 3 Arburg machines that allow us to manufacture plastic components up to 295 grams in weight. Our machines have a clamping tonnage of between 25 - 160 tonnes.

We have over 80 years of experience within the plastics industry and you will find us helpful and easy to work with. We have a wealth of information and contacts that will help to achieve your expectations.

Quality of Mouldings

Meeting customers expectations is the reason we are still in business.

We are ISO9001:2015 UKAS approved and have a material traceability system from material delivery to end product.

We maintain a standard first off/last off check, patrol system, or tailor our system to what our customers require.

We also ensure that the customers tooling is well maintained to ensure low maintenance costs and long life.

Costing

Our costing system is a simple to understand break down:

  • Machine Rate - Determined by size of machine
  • Operator Charge - Standard hourly rate
  • Material Cost - Cost per kilogram
  • Second Operations Cost - Standard hourly rate
  • Packaging Cost - Cost of boxes and bags
  • Delivery Charge - Pallet charge or per box cost. Copy with invoice
  • Tool trialling is determined by machine rate per hour, material and packaging
  • Our payment terms are a standard 30 days from the end of the month
Our Injection Moulding Services

We produce small trial batches to large volume production runs for our customers. We can also assist with tool trialling and proving concepts using prototype tooling. This service is provided to toolmakers and customers bringing tools back from offshore locations.

We can also assist with design and tooling from quality British toolmakers.

We strive to assist from the concept to production of quality components that realise the customers' requirement. From design, material selection to sourcing quality tooling, we can help.

Injection Moulding Machines & Equipment

All our machines and equipment are well maintained by a fully qualified maintenance engineer:

hiatian mars II moulding machine
1 Haitian Mars II
  • 160 Ton clamping force
  • 295 gram shot weight
Hiatian Mars III injection moulding machine
1 Haitian Mars III
  • 90 Ton clamping force
  • 139 gram shot weight
Arburg Selogica moulding machine
1 Arburg Selogica
  • 25 Ton clamping force
  • 71 gram shot weight
Arburg m series moulding machine
1 Arburg M Series
  • 25 Ton clamping force
  • 58 gram shot weight
50 ton Arburg moulding machine
1 Arburg M Series
  • 50 Ton clamping force
  • 90 gram shot weight

As well as:

  • 1 Motan pressure dryer for low dew point engineering polymers
  • 2 x 25 litre SHD air dryers
  • 3 x 12 litre Jenco air dryers
  • Rotary dryer
  • Tool Temp tool heaters
  • Tool Temp / ICS / Sigma Chillers
  • Hot runner controllers
  • Conveyors
  • Material loaders
Materials

We use most of the commodity polymers from LDPE to highly engineered metal replacement polymers.

The main polymers processed are:

  • ABS. Filled and Unfilled
  • Nylons: PA6, PA66 Glass Filled
  • Polypropylene, Filled and Unfilled
  • Polycarbonate
  • Acetal, POM
  • Polyester
  • PPO
  • LDPE
  • HDPE
  • TPE Thermoplastic elastomer
Personnel
  • Richard Tithecott - Technical/Production
  • Simon Hall - Technical/Production
  • Nigel Cottell - Maintenance Engineer
  • Mark Ayres - Technical/Production
Confidentiality
  • All photographs are supplied with the customers' permission.
  • We will never contact your customer.
  • We will never copy your products.
  • We will never use your product information to assist your competitors with material selection or product design.
flip moulding
UK Injection Moulding Specialists

We specialise in innovative projects, such as those using illuminative materials, and can produce products using general commodity plastics right up to high-grade engineering materials at competitive prices.

Glow in the dark moulding
Our Latest Projects

Using our range of Arburg and Haitian machinery, we are able to mould a wide selection of different products from many different types of material. Our gallery shows some of our latest productions and projects.

Manas Injection Moulding Video

Our Arburg Selogica machine producing a product out of ABS. You can watch the machine injection moulding a product.